Certified AI & Engineering Partner · US-Registered · Est. 2012
US HQ
Industrial AI
6-Axis Robotics
ISO 27001
98%+ Accuracy
AI Robotics for Manufacturing. Built in America. Deployed Worldwide.
Custom AI vision quality inspection, 6-axis robotic sorting, and multi-plant industrial dashboards engineered for North American, UK, and European enterprise manufacturers. US-registered with global delivery. ISO 27001 certified. Built on Cognex, Keyence, Yaskawa, and Universal Robots.
Detection Accuracy
98%+ Targeted
Typical ROI Payback
14–22 Months
Project Range
$15K – $360K+
Built for Enterprise Procurement
Why North American & European Manufacturers Choose AddWeb
🇺🇸
US-Registered Entity
Greenville, SC headquarters with US-based account managers. Simplifies procurement, contracting, and IP transfer for North American buyers.
⚖
Compliance-Ready
ISO 9001 + 27001 certified. EAR / ITAR aware. GDPR compliant. FDA 21 CFR Part 11 alignment for life sciences clients.
$
40-60% Cost Advantage
Same engineering caliber as US-based system integrators at materially lower total cost through global delivery without offshore quality compromise.
★
Verified Track Record
4.9 Clutch rating from 81+ verified reviews. 98% client retention. 1,000+ projects shipped. 4.2-year average client relationship.
The Cost of Manual Inspection
Sound Familiar?
Manual quality inspection in high-wage manufacturing economies costs $35-65 per inspector hour fully loaded and accuracy drifts after 4 hours on shift. Defects that reach customers trigger warranty claims, recalls, and brand damage. Your competitors are deploying AI vision while you are still trying to recruit inspectors who will not quit in six months.
”
Our QA labor costs are climbing year-over-year and we cannot pass them on without losing contracts to overseas competitors.
”
Our packaged Cognex system handles 70% of our defect classes. The other 30% are why our customers keep returning shipments.
”
We tried building this in-house with our data science team. After 18 months we have a Jupyter notebook that does not run on the production line.
”
Our reshoring initiative depends on automating the QA roles we cannot fill. Without it, the math does not work.
OUR STANCE
Most agencies sell you a service. We sell you an outcome then we don’t sleep until we deliver it.
We are not a body shop. We are not a feature factory. When we ship AI Robotics, we ship the trained model, the calibrated robot, the FAT report, the SAT sign-off, the dashboard, and the runbooks. Engineering integrity is not optional in a 24×7 production environment.
What We Build
Four Capabilities, One Integrated System
Most clients engage on one capability and expand to all four over 12-18 months. Each is engineered to work standalone or as a unified production-line architecture.
CAPABILITY 01
AI Vision Quality Inspection
“Find every defect. Prove every reject.”
High-FOV scanning cameras paired with custom-trained AI models that compare 2D geometry against master patterns in real time. Detect cracks, porosity, surface defects, dimensional deviations at production-line speed.
Cognex In-Sight L38
Keyence XL8900
PyTorch
PLC Handshake
CAPABILITY 02
Robotic Sorting Systems
“30 kg payload. 2-second cycle time.”
6-axis industrial robotic arms with custom dual-gripper end-of-arm tooling, integrated load cells for weight verification, and continuous-pick mode for high-density flow. Sort by size, weight, defect class, or any combination.
Yaskawa Motoman
Fanuc
ABB
Robotiq
Schunk
CAPABILITY 03
Computer Vision for Production Lines
“3D depth-sensing. Edge inference. Real-time.”
Overhead 3D depth cameras (OAK-D, Intel RealSense, Orbbec) combined with custom AI classification models. Identify single, joined, half, or anomalous parts. Volumetric measurement, presence detection, anomaly classification all on-device, sub-100ms latency.
OAK-D Luxonis
Intel RealSense
Orbbec
NVIDIA Jetson
YOLO
CAPABILITY 04
Industrial AI Dashboards
“From shop floor to multi-plant headquarters.”
Centralised web dashboard built on React.js + Next.js with live CCTV viewer, AI overlay rendering, role-based access control, multi-plant aggregation, and real-time alerts via SMS, email, and WhatsApp Business API.
React.js
Next.js
PostgreSQL
Twilio
SendGrid
System Architecture
How the Stack Fits Together
Four layers. Each independently swappable. Hardware-agnostic so you are never locked into a single vendor.
Layer 4 – Cloud / HQ
Multi-Plant Dashboard
React + Next.js · PostgreSQL · WebSockets · Alert engine
Layer 3 – Plant Network
Industrial PC + GPU
Ruggedised IPC · NVIDIA inference · OPC UA / Modbus / Ethernet IP
Layer 2 – Production Line
Edge AI + Robot Controller
PLC · Robot teach pendant · Encoder sync · Safety relays
Layer 1 – Sensors
Cameras + Robotic Arm
Cognex / Keyence / OAK-D · Yaskawa / Universal Robots · Schunk gripper
↑↓ Bidirectional data flow · Sub-100ms inference at edge · Async sync to cloud ↑↓
Why this matters: Layer 1 sensors and Layer 2 actuators must not depend on Layer 3 or 4 to make safety decisions. A network outage to HQ should not stop your production line. Our architecture isolates real-time decisions to the edge while async-syncing analytics to the cloud.
FOR YOUR INDUSTRY
AI Robotics We Deploy Across Manufacturing
Six high-value industry deployments. The architecture stays the same the defect classes, throughput requirements, and regulatory standards differ per industry.
Automotive
Component Sorting & Assembly Verification
Vision-guided robotic pick-and-place for Tier 1 and Tier 2 component manufacturers. Fastener presence, assembly correctness, and traceable serial logging per part.
INPUTS
3D depth camera · Barcode/QR scan · Robot pose data · MES integration
OUTPUTS
Pick coordinates · Assembly pass/fail · Serial-traced quality record
CLIENT VALUE
IATF 16949 audit-ready records. Reduce assembly errors. Per-part serial traceability.
Pharmaceuticals
Pill / Vial / Blister Pack Inspection
High-speed visual inspection of pharmaceutical packaging pill count verification, vial fill level, blister pack integrity, label OCR. FDA 21 CFR Part 11 aligned engineering.
INPUTS
High-speed line-scan camera · Backlighting · OCR engines · Batch metadata
OUTPUTS
Pass / fail signal · Batch reject report · Audit-ready inspection log
CLIENT VALUE
21 CFR Part 11 alignment. Zero-tolerance label compliance. Faster batch release cycles.
Electronics & PCBs
PCB Inspection & Component Verification
Component placement verification, solder joint inspection, missing component detection, and orientation correctness for high-density electronics manufacturing including reshored production lines.
INPUTS
High-resolution AOI cameras · X-ray inspection · CAD design files · BOM
OUTPUTS
Component-level pass/fail · Defect heat map · Yield analytics · Operator alerts
CLIENT VALUE
IPC-A-610 alignment. Reduce field failures. Faster line ramp on new product introductions.
Medical Devices
Surface Defect & Dimensional QA
High-precision visual inspection of medical devices, surgical implants, and diagnostic components critical for FDA-regulated production environments.
INPUTS
High-magnification cameras · Structured lighting · CAD reference geometry
OUTPUTS
Surface defect classification · Dimensional pass/fail · Audit-ready DHF records
CLIENT VALUE
FDA 21 CFR Part 820 alignment. ISO 13485 traceability. Reduced field complaints.
Food & Beverage
Foreign Object & Pack Quality Detection
Foreign body detection, fill-level verification, label-on-pack validation, and color/shape uniformity checks for high-throughput food and beverage production lines.
INPUTS
Multi-spectral camera · Hyperspectral imaging · Conveyor speed sync
OUTPUTS
Reject signal · Foreign body classification · Pack quality grade · Batch log
CLIENT VALUE
FDA / FSMA / HACCP compliance. Reduce recall risk. Higher first-pass yield.
Foundry & Heavy Industry
Casting Defect & Surface Inspection
AI vision detection of porosity, cracks, surface defects, and dimensional anomalies on castings, forgings, machined parts, and grinding media at production speed.
INPUTS
Multi-angle camera array · Structured lighting · CAD master comparison
OUTPUTS
Defect classification · Severity score · Reject reason logging · Trend reports
CLIENT VALUE
Pass enterprise quality audits. Reduce customer rejection rates. Document compliance.
Don’t see your industry?
If your business has historical data and a prediction problem, the same architecture probably applies.
Our Delivery Model
US-Registered. Globally Delivered. No Compromise on Quality.
The structure that lets us match US-based system integrators on engineering caliber while delivering 40-60% lower total cost of ownership.
US-Registered Headquarters in Greenville, SC. Account managers and senior architects based in the US for procurement, contracting, IP transfer, on-site Discovery, FAT, and SAT engagements. Dedicated NJ office for Northeast clients.
Senior Engineering Center in Ahmedabad, India. 160+ engineers including ML scientists, computer vision specialists, robotic integration engineers, and full-stack developers. ISO 9001 + 27001 certified facility. Same caliber as US-based teams at materially lower cost.
4-Hour Daily Time Zone Overlap with US Eastern and Pacific. Daily standups in your time zone. Engineers travel for installation and commissioning. Your team works with one accountable account lead, not handoffs across geographies.
40-60%
Click-through rate per query tracked
98%
Client Retention
Industry-Leading
4.2 yr
Average Client
Relationship
160+
Senior Engineering
Headcount
Hardware Stack
The Industrial Hardware We Deploy
Vendor-agnostic engineering. Standardised on Western industrial-grade hardware trusted by US and European OEMs. Final selection driven by your environment, payload, and OEM warranty requirements.
Vision Systems
Cognex In-Sight L38 (USA)
Industry-standard AI edge-learning · 50,000 hr lifespan
Keyence XL8900 (Japan)
Solid-state · 50,000+ hours · ultra-high accuracy
OAK-D Luxonis (USA)
On-device edge AI · MTBF over 50,000 hours
Intel RealSense (USA)
Deep depth-sensing · volumetric detection
Orbbec (USA-China)
High-resolution 3D mapping · processor integration
Robotic Arms (6-Axis)
Yaskawa Motoman (Japan-USA)
80,000+ hour lifespan · industry workhorse
Fanuc (Japan-USA)
Proven 24×7 reliability · 100K+ deployed in NA
Universal Robots (Denmark)
Collaborative cobots · easier integration
ABB (Switzerland)
European industrial standard · safety-rated
KUKA (Germany)
Heavy payload precision · automotive-grade
End-of-Arm Tooling
Schunk (Germany)
15-20 million cycles · industrial standard
Robotiq (Canada)
5-10 million cycles · adaptive multi-finger
OnRobot (Denmark)
Quick-change tooling · cobot-optimized
HBM / Mettler-Toledo
High-precision load cells · weight verification
Edge Computing
NVIDIA Jetson (USA)
Edge AI inference · low-latency
Advantech / Beckhoff / Siemens
Industrial PCs · ruggedised
Dell Edge Gateway
Enterprise-grade edge compute
PLC & Control
Allen-Bradley / Rockwell (USA)
North American industrial standard
Siemens (Germany)
European industrial standard
OPC UA / Modbus / Ethernet IP
Standard industrial protocols
Safety Relays + Light Curtains
EN ISO 13849 + OSHA compliant
Software Stack
PyTorch / TensorFlow
Custom AI model training
OpenCV / YOLO
Computer vision foundation
React + Next.js
Industrial dashboard frontend
PostgreSQL + Redis
Production data + caching
Twilio / SendGrid / WhatsApp Business API
Real-time alerting
Delivery Process
How AI Robotics Engagements Run
Six phases. Each with defined deliverables, sign-off gates, and clear go/no-go decisions. The same methodology we use for $15K Discovery sprints and $360K+ enterprise rollouts.
01
Weeks 1-3
Discovery + Prototyping
On-site visit, defect class review, sample part trials, gripper prototyping (2-3 variants tested). Output: feasibility report with calibrated cost, timeline, and ROI model.
02
Weeks 4-7
Procurement + AI Model Training
Order long-lead hardware (robot arm, cameras, load cells, IPC). Concurrently train AI vision models using your production data under NDA. Two parallel workstreams reduce timeline.
03
Weeks 8-11
System Assembly + Integration
Assemble robotic system, program dual-gripper logic, calibrate load cells, establish PLC handshake, conduct preliminary testing on sample parts.
04
Weeks 12-14
Factory Acceptance Testing (FAT)
Complete sorting logic tested in our facility while simulating running plant conditions. Reliability and accuracy validated against contractual KPIs prior to dispatch.
05
Weeks 15-16
On-Site Installation + SAT
Engineers travel to your site for physical installation, calibration with newly leveled conveyor, Site Acceptance Testing under live production conditions, operator training.
06
Weeks 17-21
Dashboard Development + Handover
Multi-plant dashboard build, alert engine setup, role-based access provisioning, full documentation handover. Final IP transfer on SAT sign-off.
Engagement Models
How You Engage Us
Three commitment tiers. Discovery validates feasibility before you commit capital. Production Line Build deploys at single-line scale. Multi-Plant Rollout deploys at enterprise scale.
Discovery Sprint
“Should we build this?”
2-3 week fixed-scope feasibility audit. Best for teams unsure whether AI Robotics is the right tool or which production line to pilot first.
$15K – $22K
2-3 weeks · fixed price
Multi-Plant Rollout
“Standardise. Scale. Centralise.”
Phased rollout across 3+ production lines or multiple plants. Standardised architecture, centralised dashboard, embedded ML retraining capability.
$360K+
12-18 months · phased delivery
Annual Maintenance Contract (AMC): Optional starting at $9,500 USD per year. Includes twice-yearly preventative visits, vision recalibration, AI model tuning, and 24-hour software support response.
Pricing ranges shown for transparency. Exact quotes depend on production line complexity, hardware brand selection, and dashboard scope. Discussed in Discovery.
Typical ROI Payback: 14–22 Months
For a single production line replacing 4-6 inspector positions in a developed-market manufacturing environment ($35-65 fully loaded labor cost per hour), typical payback is 14-22 months. Discovery includes a calibrated ROI model based on your actual labor rates, throughput, defect escape rate, and warranty cost reduction.
AddWeb vs. US System Integrators vs. Packaged Solutions
Three paths to AI Robotics in manufacturing. Each has trade-offs. Here is the unbiased comparison.
Three paths to a production ML model. Each has trade-offs. Here’s the honest breakdown.
Factor
AddWeb (US-Reg + Global Delivery)
US System Integrators
Cognex / Keyence Packaged
All comparisons based on typical mid-market enterprise manufacturing deployments in North America and Europe. Actual figures vary by scope and vendor selection.
Low-Risk Engagement
How We Make AI Robotics Low-Risk
Industrial AI projects fail more often than they succeed when poorly scoped. We have engineered five concrete safeguards to flip those odds.
01
Discovery Truth
If our 2-3 week Discovery determines AI Robotics is not the right tool, we tell you. You pay only for Discovery never for the wrong build.
02
NDA-First Always
Mutual NDA before any data review. Every engineer signs an individual NDA. ISO 27001 certified for information security.
03
FAT Before Dispatch
Factory Acceptance Testing in our facility before any hardware ships to your site. You see the system run on sample parts before commitment.
04
SAT Before Final Payment
Site Acceptance Testing under live production. Final 20% payment only releases after the system meets contractual accuracy and throughput KPIs.
05
Full IP Transfer
Source code, AI models, training pipelines, dashboards, runbooks all yours on completion. No retention, no lock-in, no perpetual license fees.
Compliance & Standards
Built to Pass Enterprise Procurement
Industrial AI requires more than working code. It requires audit-ready documentation, certified processes, and standards alignment that match your regulatory environment.
ISO 9001 + 27001
Quality Management + Information Security. Both certified. Audit-ready for enterprise procurement.
FDA 21 CFR Part 11
Aligned engineering for life sciences. Electronic records. Audit trail. Validation documentation.
ISO 9001 + EU CE / EN ISO 1384927001
European safety standards. Machinery Directive aligned. GDPR compliant for EU client data.
OSHA + IATF + IPC
OSHA workplace safety. IATF 16949 automotive. IPC-A-610 electronics. FSMA / HACCP food safety.
AddWeb AI Suite
This Is One Capability. We Run an Entire AI Practice.
Three owned AI products. Four years of production AI work. Open-source contributions on Hugging Face and Kaggle.
Beyond AI Robotics, AddWeb operates a full AI Solutions practice covering Generative AI & LLM development, AI Agents & Automation, Custom ML, Computer Vision, AI for eCommerce, and AI Voice Agents. Three of our AI products are in production today:
AddWeb AI
Customizable AI Platform for Business Workflows
EcomSupport360
AI-Powered eCommerce Automation
WeWP
AI-Driven WordPress Hosting
Six Commitments
How We Engineer AI Robotics
AI-native since 2022 embedded into your stack, not bolted on top.
FAT + SAT testing. Calibrated accuracy. Audit-ready documentation.
4.2 year average relationship. 98% retention. We grow with you.
Open-source proof on Hugging Face + Kaggle. ISO 9001 & 27001 certified.
Sprint reviews. Milestone reports. Direct engineer access. You see everything.
13+ years shipping. 1000+ projects. Real production AI today.

Book Your Call with a
Full Stack Expert

Ravi Maniyar
Director – Full Stack Development
With 13+ years of experience in JavaScript, TypeScript, and React Native, building high-performance web and mobile applications with scalable, clean architecture.
Free Resource
The 32-Point ML Project Audit Checklist
Before you commit $85K+ to an AI Robotics project, audit your readiness across 32 critical factors production line compatibility, defect class definition, throughput viability, hardware compatibility, ROI calculation, and team readiness. Used by Plant Heads and CTOs to de-risk industrial AI investments.
FAQs
Questions Engineers & Buyers Ask
It’s the combination of computer vision, machine learning, and 6-axis robotics deployed inside production lines to automate quality inspection, sorting, defect detection, and process monitoring. AddWeb engineers end-to-end systems covering hardware integration, AI model training, robotic actuation, and centralized dashboards.
Yes. AddWeb Solution maintains its US headquarters in Greenville, South Carolina, with additional offices in New Jersey and Melbourne, Australia. Our delivery center is in Ahmedabad, India. This US-registered structure simplifies procurement, contracting, and IP transfer for North American and European clients.
A 2 to 3 week Discovery Sprint validates feasibility and produces a fixed-scope proposal. A typical full deployment runs 18 to 24 weeks from PO to Site Acceptance Testing — covering prototyping, procurement, AI training, factory acceptance testing, installation, and dashboard development.
Our systems target 98 percent or higher detection accuracy — typically meeting or exceeding human visual inspection. For zero-tolerance defect classes, the system can be tuned to a strict no-pass mode where any uncertain item is rejected by default. Final accuracy is calibrated per use case during Factory Acceptance Testing.
You do — fully. On final payment, all source code, trained AI models, training pipelines, calibration data, deployment runbooks, and dashboards transfer to your team. No retention. No lock-in. Hardware warranties pass through from the OEM as standard.
We comply with US export controls (EAR/ITAR where applicable), GDPR for European clients, and standard IP transfer protocols. All client data is held under NDA. Our US-registered entity simplifies dual-use technology contracting. We can sign US data residency commitments where required.
Typical payback in developed-market deployments runs 14 to 22 months — driven by reduced inspector labor costs, lower defect escape rates to customers, faster line throughput, and reduced rework. Discovery includes a calibrated ROI model based on your actual labor rates, throughput, and current defect rates.
Discovery and Pilot Studies start at $15,000 USD. Full enterprise deployments typically range from $85,000 to $145,000 USD per production line. Multi-plant rollouts start at $360,000 USD. Annual Maintenance Contracts start at $9,500 USD per year. Final pricing discussed in your Discovery Call.
Each engagement is led by a US-based account manager (Greenville SC or NJ) coordinating with our senior engineering team. We maintain 4-hour daily overlap with US Eastern and Pacific time zones. On-site visits for Discovery, Factory Acceptance Testing, and Site Acceptance Testing are included in scope. Engineers travel to client sites for installation and commissioning.
Automotive components, pharmaceuticals, electronics and PCBs, food and beverage, medical devices, aerospace components, foundry and metals, and discrete manufacturing. Any production line with repeatable visual inspection or sorting decisions is a candidate. We assess fit during Discovery.
Most deployments integrate with existing conveyor systems with minor preparation. Common prerequisites include conveyor leveling, physical bifurcation gates, and signal integration with the existing PLC. We document all required modifications in the Discovery deliverable before any procurement begins.
We standardize on industrial-grade brands trusted by US and European manufacturers — Cognex, Keyence, OAK-D Luxonis, Intel RealSense, and Orbbec for vision systems. Yaskawa Motoman, Fanuc, Universal Robots, and ABB for robotic arms. Schunk and Robotiq for grippers. Final brand selection is recommended during Discovery based on environment, payload, and OEM warranty requirements.
Packaged solutions are excellent for standardized inspection problems but break down on custom defect classes, multi-zone integration, or industry-specific edge cases. AddWeb builds custom systems on top of the same industrial-grade hardware — typically delivering 30 to 50 percent better accuracy for non-standard problems while owning the integration end-to-end.
Yes. Schedule a Discovery Call with our AI Robotics practice. We will review your production line, defect classes, throughput, and constraints. If AI Robotics is not the right fit, we will tell you directly and recommend simpler alternatives. No sales pitch.
Your Move
Three Ways to Start. Pick Your Commitment Level.
From a 30-minute Discovery Call to a free audit checklist, every entry point is designed to give you something useful before you commit a dollar.
We respond within 30 business min · NDA available on request · ISO 27001 certified · US-registered