98%+

Detection Accuracy
Targeted

24x7

Continuous Production
Operation

6-Axis

Industrial Robotic
Integration

2ISO

9001 & 27001
Certified

4-Hour

Engineering
Response SLA

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🇺🇸

$

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Manual quality inspection in high-wage manufacturing economies costs $35-65 per inspector hour fully loaded and accuracy drifts after 4 hours on shift. Defects that reach customers trigger warranty claims, recalls, and brand damage. Your competitors are deploying AI vision while you are still trying to recruit inspectors who will not quit in six months.

Our QA labor costs are climbing year-over-year and we cannot pass them on without losing contracts to overseas competitors.

Our packaged Cognex system handles 70% of our defect classes. The other 30% are why our customers keep returning shipments.

We tried building this in-house with our data science team. After 18 months we have a Jupyter notebook that does not run on the production line.

Our reshoring initiative depends on automating the QA roles we cannot fill. Without it, the math does not work.

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We are not a body shop. We are not a feature factory. When we ship AI Robotics, we ship the trained model, the calibrated robot, the FAT report, the SAT sign-off, the dashboard, and the runbooks. Engineering integrity is not optional in a 24×7 production environment.

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Most clients engage on one capability and expand to all four over 12-18 months. Each is engineered to work standalone or as a unified production-line architecture.

CAPABILITY 01

AI Vision Quality Inspection

High-FOV scanning cameras paired with custom-trained AI models that compare 2D geometry against master patterns in real time. Detect cracks, porosity, surface defects, dimensional deviations at production-line speed.

  • 2D + 3D pattern matching against master geometry
  • Custom defect class training per use case
  • Zero-tolerance mode for safety-critical parts
  • Direct PLC integration via relay or signal
  • Dust + vibration tolerant enclosures with air purge

Cognex In-Sight L38

Keyence XL8900

PyTorch

PLC Handshake

CAPABILITY 02

Robotic Sorting Systems

6-axis industrial robotic arms with custom dual-gripper end-of-arm tooling, integrated load cells for weight verification, and continuous-pick mode for high-density flow. Sort by size, weight, defect class, or any combination.

  • 30 kg payload class handles heavy industrial parts
  • Dual-gripper tooling for variable size handling
  • Integrated load cell for weight-based identification
  • Magnetic / vacuum / mechanical gripper variants tested
  • Encoder-synchronised continuous pick mode

Yaskawa Motoman

Fanuc

ABB

Robotiq

Schunk

CAPABILITY 03

Computer Vision for Production Lines

Overhead 3D depth cameras (OAK-D, Intel RealSense, Orbbec) combined with custom AI classification models. Identify single, joined, half, or anomalous parts. Volumetric measurement, presence detection, anomaly classification all on-device, sub-100ms latency.

  • 3D depth sensing for volumetric object detection
  • Edge AI inference no cloud round-trip
  • Sub-100 ms detection-to-decision
  • Encoder-triggered position synchronisation
  • Continuous queue management for high throughput

OAK-D Luxonis

Intel RealSense

Orbbec

NVIDIA Jetson

YOLO

CAPABILITY 04

Industrial AI Dashboards

Centralised web dashboard built on React.js + Next.js with live CCTV viewer, AI overlay rendering, role-based access control, multi-plant aggregation, and real-time alerts via SMS, email, and WhatsApp Business API.

  • Multi-plant monitoring with per-plant drill-down
  • Live CCTV viewer with real-time AI overlay
  • Role-based access (Super Admin / Manager / Supervisor / Viewer)
  • SMS via Twilio · Email via SendGrid · WhatsApp Business API
  • Incident management with audit trail and escalation

React.js

Next.js

PostgreSQL

Twilio

SendGrid

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Four layers. Each independently swappable. Hardware-agnostic so you are never locked into a single vendor.

Layer 4 – Cloud / HQ

React + Next.js · PostgreSQL · WebSockets · Alert engine

Layer 3 – Plant Network

Ruggedised IPC · NVIDIA inference · OPC UA / Modbus / Ethernet IP

Layer 1 – Sensors

Cognex / Keyence / OAK-D · Yaskawa / Universal Robots · Schunk gripper

↑↓ Bidirectional data flow · Sub-100ms inference at edge · Async sync to cloud ↑↓

Why this matters: Layer 1 sensors and Layer 2 actuators must not depend on Layer 3 or 4 to make safety decisions. A network outage to HQ should not stop your production line. Our architecture isolates real-time decisions to the edge while async-syncing analytics to the cloud.

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3D depth camera · Barcode/QR scan · Robot pose data · MES integration

IATF 16949 audit-ready records. Reduce assembly errors. Per-part serial traceability.

High-speed line-scan camera · Backlighting · OCR engines · Batch metadata

21 CFR Part 11 alignment. Zero-tolerance label compliance. Faster batch release cycles.

High-resolution AOI cameras · X-ray inspection · CAD design files · BOM

IPC-A-610 alignment. Reduce field failures. Faster line ramp on new product introductions.

High-magnification cameras · Structured lighting · CAD reference geometry

FDA 21 CFR Part 820 alignment. ISO 13485 traceability. Reduced field complaints.

Multi-spectral camera · Hyperspectral imaging · Conveyor speed sync

FDA / FSMA / HACCP compliance. Reduce recall risk. Higher first-pass yield.

Multi-angle camera array · Structured lighting · CAD master comparison

Pass enterprise quality audits. Reduce customer rejection rates. Document compliance.

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US-Registered. Globally Delivered. No Compromise on Quality.

The structure that lets us match US-based system integrators on engineering caliber while delivering 40-60% lower total cost of ownership.

US-Registered Headquarters in Greenville, SC. Account managers and senior architects based in the US for procurement, contracting, IP transfer, on-site Discovery, FAT, and SAT engagements. Dedicated NJ office for Northeast clients.

Senior Engineering Center in Ahmedabad, India. 160+ engineers including ML scientists, computer vision specialists, robotic integration engineers, and full-stack developers. ISO 9001 + 27001 certified facility. Same caliber as US-based teams at materially lower cost.

4-Hour Daily Time Zone Overlap with US Eastern and Pacific. Daily standups in your time zone. Engineers travel for installation and commissioning. Your team works with one accountable account lead, not handoffs across geographies.

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Vendor-agnostic engineering. Standardised on Western industrial-grade hardware trusted by US and European OEMs. Final selection driven by your environment, payload, and OEM warranty requirements.

Vision Systems

Industry-standard AI edge-learning · 50,000 hr lifespan

Solid-state · 50,000+ hours · ultra-high accuracy

On-device edge AI · MTBF over 50,000 hours

Deep depth-sensing · volumetric detection

High-resolution 3D mapping · processor integration

80,000+ hour lifespan · industry workhorse

Proven 24×7 reliability · 100K+ deployed in NA

Collaborative cobots · easier integration

European industrial standard · safety-rated

Heavy payload precision · automotive-grade

End-of-Arm Tooling

15-20 million cycles · industrial standard

5-10 million cycles · adaptive multi-finger

Quick-change tooling · cobot-optimized

High-precision load cells · weight verification

Edge AI inference · low-latency

Industrial PCs · ruggedised

Enterprise-grade edge compute

North American industrial standard

European industrial standard

Standard industrial protocols

EN ISO 13849 + OSHA compliant

Custom AI model training

Computer vision foundation

Industrial dashboard frontend

Production data + caching

Real-time alerting

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Six phases. Each with defined deliverables, sign-off gates, and clear go/no-go decisions. The same methodology we use for $15K Discovery sprints and $360K+ enterprise rollouts.

01

Discovery + Prototyping

On-site visit, defect class review, sample part trials, gripper prototyping (2-3 variants tested). Output: feasibility report with calibrated cost, timeline, and ROI model.

02

Procurement + AI Model Training

Order long-lead hardware (robot arm, cameras, load cells, IPC). Concurrently train AI vision models using your production data under NDA. Two parallel workstreams reduce timeline.

03

System Assembly + Integration

Assemble robotic system, program dual-gripper logic, calibrate load cells, establish PLC handshake, conduct preliminary testing on sample parts.

04

Factory Acceptance Testing (FAT)

Complete sorting logic tested in our facility while simulating running plant conditions. Reliability and accuracy validated against contractual KPIs prior to dispatch.

05

On-Site Installation + SAT

Engineers travel to your site for physical installation, calibration with newly leveled conveyor, Site Acceptance Testing under live production conditions, operator training.

06

Dashboard Development + Handover

Multi-plant dashboard build, alert engine setup, role-based access provisioning, full documentation handover. Final IP transfer on SAT sign-off.

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Discovery Sprint

2-3 week fixed-scope feasibility audit. Best for teams unsure whether AI Robotics is the right tool or which production line to pilot first.


2-3 weeks · fixed price

Multi-Plant Rollout

Phased rollout across 3+ production lines or multiple plants. Standardised architecture, centralised dashboard, embedded ML retraining capability.


12-18 months · phased delivery

For a single production line replacing 4-6 inspector positions in a developed-market manufacturing environment ($35-65 fully loaded labor cost per hour), typical payback is 14-22 months. Discovery includes a calibrated ROI model based on your actual labor rates, throughput, defect escape rate, and warranty cost reduction.

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Factor
AddWeb (US-Reg + Global Delivery)
US System Integrators
Cognex / Keyence Packaged
Time to deployment
✓ 18-24 weeks
24-36 weeks
8-12 weeks (limited config)
Custom defect class training
✓ Unlimited
✓ Yes
✗ Pre-configured set
Hardware vendor flexibility
✓ Vendor-agnostic
~ Often vendor-tied
✗ Single vendor lock
Robotic + Vision integration
✓ Single team
✓ Single team
~ Multi-vendor
Multi-plant dashboard
✓ Custom built
~ Add-on cost
~ Limited / generic
Source code + IP ownership
✓ Full transfer
~ Varies
✗ Vendor-owned
Project cost (typical)
✓ $85K – $145K
$200K -$400K
$60K – $250K (licensed)
Recurring license fees
✓ None
✓ Typically none
✗ $8-20K/yr typical
Long-term maintenance
✓ Optional AMC $9.5K/yr
~ $25-50K/yr typical
~ Mandatory contract
US-registered entity
✓ Greenville, SC
✓ Yes
✓ Yes
ISO 27001 backed
✓ Yes
~ Varies
✓ Yes
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Industrial AI projects fail more often than they succeed when poorly scoped. We have engineered five concrete safeguards to flip those odds.

If our 2-3 week Discovery determines AI Robotics is not the right tool, we tell you. You pay only for Discovery never for the wrong build.

Mutual NDA before any data review. Every engineer signs an individual NDA. ISO 27001 certified for information security.

Factory Acceptance Testing in our facility before any hardware ships to your site. You see the system run on sample parts before commitment.

Site Acceptance Testing under live production. Final 20% payment only releases after the system meets contractual accuracy and throughput KPIs.

Source code, AI models, training pipelines, dashboards, runbooks all yours on completion. No retention, no lock-in, no perpetual license fees.

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Built to Pass Enterprise Procurement

Industrial AI requires more than working code. It requires audit-ready documentation, certified processes, and standards alignment that match your regulatory environment.

Quality Management + Information Security. Both certified. Audit-ready for enterprise procurement.

Aligned engineering for life sciences. Electronic records. Audit trail. Validation documentation.

European safety standards. Machinery Directive aligned. GDPR compliant for EU client data.

OSHA workplace safety. IATF 16949 automotive. IPC-A-610 electronics. FSMA / HACCP food safety.

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This Is One Capability. We Run an Entire AI Practice.

Three owned AI products. Four years of production AI work. Open-source contributions on Hugging Face and Kaggle.

Beyond AI Robotics, AddWeb operates a full AI Solutions practice covering Generative AI & LLM development, AI Agents & Automation, Custom ML, Computer Vision, AI for eCommerce, and AI Voice Agents. Three of our AI products are in production today:

AddWeb AI

Customizable AI Platform for Business Workflows

EcomSupport360

AI-Powered eCommerce Automation

WeWP

AI-Driven WordPress Hosting

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How We Engineer AI Robotics

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Before you commit $85K+ to an AI Robotics project, audit your readiness across 32 critical factors production line compatibility, defect class definition, throughput viability, hardware compatibility, ROI calculation, and team readiness. Used by Plant Heads and CTOs to de-risk industrial AI investments.

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From a 30-minute Discovery Call to a free audit checklist, every entry point is designed to give you something useful before you commit a dollar.

We respond within 30 business min · NDA available on request · ISO 27001 certified · US-registered

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